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I 'may' have made some progress, I found the Kenwood service manual for a similar model head unit, in the schematic, it showed an SD card slot and also an Micro SD slot.
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I've tried manuall copying each file into a folder on the PC and several of them fail to copy, importantly, two that fail are GMAPBMAP.IMG and GMAPSUPP.IMG, which I guess is why in system menu, it is showing base map and detail map as missing.
Inability to copy a file (not marked 'read only') is likely an indication that the file is badly corrupt. I'd suggest you try to open the original gmapbmap.img and gmapsupp.img directly from the microSD using GMapTool (linked earlier in Post #2) and see if the tool reports any error or can even open them at all.
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Ok, Further update, the card from inside the head unit is partitioned into two partitions, a small fat 10kb partition, and a larger 7.8gb ex-fat partition. .......
It's great that you tried that and it worked but you shouldn't have had to do it. The way this type of Kenwood uses mapping data updates is different to the DNX9990HD and others mentioned predominantly in the thread you linked in Post #9. They update by copying the new maps etc from the external SD card onto the unit's internal flash memory which is eMMC (MultiMediaCard, abbreviated MMC, is basically an early form of the SD card. An eMMC is one soldered directly to the PCB). You device is different to ones like the 9990HD in two ways: (i) it has a removable microSD rather than an eMMC to hold the original factory loaded navigation files; and (ii) those original files on your internal microSD are ignored when later files are added on the external SD card. The device looks first at the external card on startup of the nav function and if there's no usable files there it should default to using the factory files on the internal microSD. They are the devices such as DNX7230DAB mentioned in that other thread as running files directly from S\external SD. The 7230DAB uses exactly the same firmware as your 4230DAB:
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I now get maps and icons :-), routing works and I get voices outut to the speakers, so it looks like it is all working.
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Yes, the caveat is that it seems not to be reading properly from the external SD card. Can the unit play MP3 files from the external card?